The WISE project envisions a disruptive and competitive manufacturing concept centred on a single machine that seamlessly integrates macroscale processing techniques, such as Directed Energy Deposition (DED) with hybrid blue-IR lasers, and micro-nano scale methods, including femtosecond and nanosecond laser ablation, Two-Photon Polymerisation (2PP), and Direct Additive Laser Processing (DALP).
Project description
To achieve climate goals and reduce waste, the development and implementation of innovative manufacturing techniques and technologies are essential. In this context, the EU-funded WISE project aims to introduce a groundbreaking machine that will transform the European manufacturing landscape by prioritising efficiency and sustainability. The machine integrates macro- and micro-nano scale processing, offering multi-scale complexity, high precision, and adaptability. It is designed to enhance product functionality by incorporating features such as self-healing, smart repairing, and triggered biomolecule diffusion, thereby extending product life cycles. The machine's capabilities will be demonstrated on three complex hybrid products from diverse sectors, with the involvement of experts and stakeholders.
Objective
The WISE project sets a new standard for product complexity by shifting the design focus from geometry to functionality. It incorporates advanced features such as self-healing, triggered biomolecule diffusion, and smart repairing, redefining traditional design methodologies. By leveraging advanced AI-aided engineering alongside multi-scale and multi-process manufacturing, WISE achieves a level of complexity unprecedented in European manufacturing. The project envisions a disruptive and competitive manufacturing concept centred on a single machine that seamlessly integrates macroscale processing techniques, such as Directed Energy Deposition (DED) with hybrid blue-IR lasers, and micro-nano scale methods, including femtosecond and nanosecond laser ablation, Two-Photon Polymerisation (2PP), and Direct Additive Laser Processing (DALP).
The WISE machine, developed to a Technology Readiness Level (TRL) 7, combines high-precision multi-process techniques to produce complex multifunctional products. Its performance, flexibility, and precision will be demonstrated through the production of three hybrid products in the MedTech, Aerospace, and Power Generation sectors. Building on TRL5-validated results from previous H2020 projects, WISE integrates significant innovations in advanced manufacturing and enabling technologies.
The project’s work plan includes a final demonstration to validate the machine's capabilities through the production of complex components tailored to end-user requirements. Following project completion, WISE will be further developed to reach TRL9 within 24 months, culminating in its commercial launch as a multi-process manufacturing station.
The WISE consortium comprises 16 partners, including eight SMEs, four large enterprises, and four research and technology organisations (RTDs). This diverse group brings expertise in mechatronics, intelligent nanostructured components, laser-material interactions, and high-precision machinery and tools. Representing a cluster of European countries, the consortium plays a pivotal role in advancing the production of functionalised products with smart functionalities, adaptive photonic solutions, and sophisticated mechatronic systems.